8-Channel Programmable Potentiometer with USB Interface

Digital Potentiomer

You've been asking for NCD to bring back their Digital Potentiometer and they heard you!  Back in production as a Legacy controller, this device will not become obsolete as long as Parts Remain Available!  Based on the MCP42xx0 Series Digital Potentiometers, use a computer to change the resistor values on 8 different programmable resistors with up to 256 taps per potentiometer.  Available in Potentiometer values of 10 kΩ, 50 kΩ and 100 kΩ with a wiper current of up to 1mA per channel.  Set the Power-Up Default State of the first 32 Potentiometers or read the Power-Up Default State of Each Potentiometer.  All other Potentiometers default to a center position for all wipers.

Resistance Output

Potentiometers have 3 Connections: A, Wiper, and B. When a low value is sent to the controller, the wiper moves closer to A, decreasing the resistance between A and the wiper (increasing the resistance between the wiper and B).  When a high value is sent to the controller, the wiper moves closer to B, decreasing the resistance between the wiper and B (increasing the resistance between the wiper and A).  The first 32 channels of wiper values can be set to a power-up default state.  It is possible to set the wipers on all outputs individually or simultaneously.

Send Commands to Program the Output Resistance

You can send commands to program the output resistance of each individual output, or you program all outputs at the same time.  Other commands allow you to set the startup resistance of each output.  The ProXR command set allows you to send commands to activate relays, deactivate relays, control all the relays at one time, plus you can send commands that tell a relay to turn on for a few seconds, minutes, or hours.  You can assign 16 timers to any of the 256 relays, and set the timers to go off after the duration has expired.

Expandable as Your Needs Grow

Built on the ProXR Framework, the ProXR Series has a long history of reliability while maintaining an easy learning curve using our Base Station Software as a guide for controlling and using this product.  Equipped with a UXP expansion port, add up to 256 Potentiometer Channels by chaining expansions to this main controller board.  Equipped with a XR Expansion port, this device is capable of controlling up to 256 relays of various types using XR Series relay controllers.  Simply plug in any XR Expansion Relay Controller and you are ready to switch solid state relays, DPDT signal relays, general purpose SPDT relays, and high-power relays.  Supports simple relay control commands such as off, on, or toggle functions as well as more complex commands for activating relays using integrated timers.

New Version Shipping

Beginning Late 2020, NCD made some updates to this product to make it better with increased component count while maintaining the same functionality and footprint.  The New Rev G2 Series adds a better power supply circuit to improve noise immunity while providing increased power availability.  We als changed the color of the circuit board to Black and updated branding to ncd.io with updated logos.

Legacy Product

This is now a Legacy Product, which means it will never go obsolete as long as critical parts are still available to us.  Built with their new high-speed pick and place assembly line, they can complete the surface mount assembly process at a rate of several thousand units per day with the potential to scale to any volume you could imagine, so you never need to worry about supply quantities or supply chain problems.

More Interfaces Available

This controller features a modular communications interface, capable of accepting USB, RS-232, Ethernet, WiFi, Bluetooth, communication modules.  Control potentiometers directly from cloud platforms such as Amazon AWS or MQTT when working with our WiFi Bluetooth USB Communications module.  Control Potentiometers using a USB Interface and a Virtual COM Port communications when using our USB interface.  Control Potentiometers over WiFi or Ethernet by opening a TCP socket to port 2101 and start sending commands (as shown in Base Station).

Base Station Compatible

Use Base Station software to quickly learn the command structure for potentiometer control using a simple Point and Click interface that supports all communication technologies.

Resistance Output

Please keep in mind; our POT series controllers offer a resistance output, and cannot provide a voltage output of any kind without additional electronics.  The potentiometers are limited to applications that operate in the 0 to 5V range.  Each potentiometer has a maximum current capacity of 1ma.  Exceeding these rating will immediately damage the controller.

Connections

Potentiometers have 3 Connections: A, Wiper, and B. When a low value is sent to the controller, the wiper moves closer to A, decreasing the resistance between A and the wiper (increasing the resistance between the wiper and B).  When a high value is sent to the controller, the wiper moves closer to B, decreasing the resistance between the wiper and B (increasing the resistance between the wiper and A). The first 48 channels of wiper values can be set to a power-up default state.  It is possible to set the wipers on all outputs individually or simultaneously. 

Output Resistance

Send commands to program the output resistance of each individual output, or you program all outputs at the same time.  Other commands allow you to set the startup resistance of each output.  The ProXR command set allows you to send commands to activate relays, deactivate relays, control all the relays at one time, plus you can send commands that tell a relay to turn on for a few seconds, minutes, or hours.  You can assign 16 timers to any of the 256 relays, and set the timers to go off after the duration has expired.  The complete command set can be found in the ProXR Quick Start Guide located in the Data Sheets tab above.

This Board is RoHS Compliant

This board is led free and RoHS Compliant.  If your requirements are for RoHS compliant parts this board is manufactured with RoHS compliant led free parts and solder.

Precautions

This is an expansion module and must be connected to a compatible board to work.  This board will NOT work on it's own.  Please keep in mind; our POT series controllers offer a resistance output, and cannot provide a voltage output of any kind without additional electronics.  Integrated potentiometers are limited to applications that operate in the 0 to 5V range.  Each potentiometer has a maximum current capacity of 1ma.  Exceeding these rating will immediately damage the board.

USB Relay Control

Mounts as a Virtual COM Port

The USB Relay connects to the USB port of your computer and will mount as a COM port on your PC.  Windows computers with access to the internet will automatically download the proper driver.  Once powered up, the board waits for a command consisting of a few bytes of data in numerical format usually between 2 and 6 bytes.  Once the command has been received, the board processes the command, and sends you back ASCII character code 85 to signal the completion of your command.

USB Communications Module

This USB interface module makes it easy to control relays using the USB port.  Simply plug into any available USB port and start controlling the relays and reading the AD Inputs using standard serial commands.  NCD USB Interface modules feature genuine FTDI USB to Serial Converter Chips, the very best in the industry!  The ZUSB USB to USART converter is based on the FTDI FT232-RL, making it the world's most cross-platform compatible USB to serial converter available.  With drivers available for Windows, Mac, Linux and much more, users may communicate to NCD devices using a virtual COM port, which greatly simplifies software integration.  Once installed, users may open a COM port at 115.2K Baud and begin sending and receiving bytes of data.  On-board USB, TX, and RX status LEDs indicate all aspects of communications activity.  This device uses a USB Mini interface, which is our strong preference for best durability.  NCD has used this line of chips since 2004 with excellent results!  Download the latest version of Base Station and install on your Windows computer, the COM Port should be listed and you will be ready to start communicating!

Virtual COM Port

A Virtual COM Port is a COM port that is registered with your PC.  This allows you to develop or use existing software to communicate to the entire line of NCD Industrial controllers.  VCP communications is the easiest of all communication formats to learn, so if you are looking for a place to get started, look no further than the ZUSB USB Interface communications module.  Serial communications are widely supported across all operating systems, programming languages, and computing platforms.  The ZUSB should be considered the essential tool for learning, troubleshooting, and using NCD Industrial devices.

Induction Solutions

Even with capacitors in place, the possibility does exist that capacitors will not suppress enough induction to prevent periodic communications loss. Testing is required in these applications. If problems persist, other communications mechanisms must be considered.  If USB is required, an RS-232 communications module will allow RS-232 communications between your PC and board with no complications.  A USB to RS-232 adapter can be used in combination with the RS-232 interface. The RS-232 format effectively blocks induction to safe levels for a USB to RS-232 adapter to function without errors for higher induction applications.

Add Relays as Your Needs Grow

The expansion board is compatible with the ProXR and Taralist Time Activated Relay boards.  The ProXR and Taralist boards are fitted with an XR Expansion Port where you can add expansion boards.  Expansion boards can be added until you reach 256 total relays.  As you continue to chain expansion boards onto an XR expansion port, the total number of available relay banks will increase.  Add expansion boards as needed in the future, whenever you require more relays simply order another expansion board.

Linking XR Expansion Boards Together

XR Expansion Boards consist of a XR Input and XR Output Connector.  Simply connect the XR Output of your ProXR Board to the XR Input located on the relay expansion board.  Chaining more relays is easy.  Simply connect the XR Output of your ProXR expansion board to the XR Input of your next expansion board.  Mix and Match different relay types as your application requires.  A 6″ expansion cable is included with this expansion board.

Will Not Operate Independently

This Expansion Board gets it's commands from the main ProXR or Taralist board and will not operate independently.  This board MUST be plugged into a ProXR or Taralist board to operate and will not function on it's own.

SPDT Relay Installed

This device has SPDT relays installed.  SPDT Single Pole Double Throw Relays have three connections - Common, Normally Open, and Normally Closed.  When the relay is off, the common is connected to the normally closed connection of the relay.  When the relay coil is energized, the Common swings to the Normally Open Connection of the Relay.  You can wire the device you are switching to either the Normally Open or the Normally Closed position using screw terminal connections.  The maximum guage wire the terminal can handle is 14 ga but we have used up to 12 ga solid core for several applications with no issues.

Mix & Match

Expansion boards do not need to be the same relay amperage as the main board or other expansion boards.  Mix &anp; match expansion board to get the exact amperage for your switching needs. 

Essential Power Requirements

This and all expansion boards require 12 VDC to operate.  We offer a wall-wart type power supply at checkout if you need to plug this into a 110 wall outlet.  Applying Good clean power to the board is essential for the operation of the board.  Without good steady clean power from a regulated power supply the board simply will not function correctly.  The PWR12 US power supply is a 120VAC to 12VDC 1.25A 60Hz regulated power supply and it plugs into the barrel connector on the board.  The output connector is a 2.1mm I.D. x 5.5mm O.D. x 9.5mm Female R/A barrel connector.  We also carry an international power supply with interchangeable adapters for international customers. Learn More

Maximum Relay Rating Notes

ProXR is capable of expanding to an absolute maximum of 256 Relays.  In some cases, it may not be possible to control all 256 relays, particularly in applications where high noise levels may be involved.  Experimentation may be required, as it is not possible for us to guarantee all users will be able to utilize all 256 relays in every application.  Noise tends to accumulate when several expansions are connected together.  For best results, the XR expansion cables must be as short as possible.

This Board is RoHS Compliant

This board is led free and RoHS Compliant.  If your requirements are for RoHS compliant parts this board is manufactured with RoHS compliant led free parts and solder.

2-Million Cycles

XR Expansion Boards are designed for long life just as the ProXR boards, you should expect to get years of service from expansion board and literally 2-million cycles from the relays on board.  With a 5-year warranty and a money back guarantee add more relay anytime the need arises!

5-Year Warranty/Money Back Guarantee

ProXR Lite series controllers are guaranteed against manufacturing and functionality defects for a full 5 years!  Not to mention a 30-day money back guarantee!  If for any reason you are not happy with a relay purchased from Relay Pros, simply return it within 30 days and we will give you your money back!  Controllers that are damaged by our customers will not of course be warranted under any circumstances. 

Data Sheets & Quick Start Guides

Below are the Data Sheets Quick Start Guides for this board.  These are the guides that will help you communicate and configure this board.