USB Relay Controller 24-Channel 5-Amp ProXR
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USB Relay Controller
The USB interface module makes it easy to control relays using the USB port. Simply plug into any available USB port and start controlling the relays and reading the AD Inputs using standard serial commands. NCD USB Interface modules feature genuine FTDI USB to Serial Converter Chips, the very best in the industry! With drivers available for Windows, Mac, Linux and much more, users may communicate to NCD devices using a virtual COM port, which greatly simplifies software integration.The ProXR Command Set
The ZADSR245ProXR_USB operates by sending commands to the board to control the relays which allows you to program in almost any language. The ProXR Command Set is the industry leading command set for controlling the relay and reading the inputs on the board. Commands can be as simple as turning on/off the relay and as complex as adding delays and other features to the command such as flashers, duration timers, and reading the status of the relay.USB Relay Controller - ProXR
This USB Controlled Relay is a ProXR board meaning that the board can be expanded to include up to 256 relays. Adding relays is as easy as adding expansion boards as your needs arise.
USB Relay Controller 24-Channel 5-Amp ProXR
ZADSR245PROXR_USB- OVERVIEW
- USB Interface
- Board Features
- Command Set
- AD8 Command Set
- Relay Logic
- N-Button Pro
- Software
- ACCESSORIES
- Data Sheets
USB Relay Controller at a Glance
- 24 5-Amp Relays Installed
- Single Pole Double Throw (SPDT) Relay
- Wire to Normally Open or Normally Closed Position
- 12 Guage Solid Core Wire Capacity
- Temperature Rating -40° C to 85° C
- Expandable up to 256 Relays - Onboard USB Interface Module
- Plugs Directly into USB Port
- Mounts as a Virtual COM Port - Industry Leading Command Set
- Send Specific Commands to Control Relays
- Control Any or All Relays
- Program in Almost any Language
- Read 0 to 5 Volt Sensors
FTDI Driver
The FT232RL mounts as a COM Port on your PC, Mac, or Linux computers when the appropriate drivers are installed from http://www.ftdichip.com/FTDrivers.htm. Also known as a VCP or Virtual COM Port, the FTDI series chips are second to none in quality, compatibility, Drivers, and reliability.
USB Relay Control
Mounts as a Virtual COM Port
The USB Relay connects to the USB port of your computer and will mount as a COM port on your PC. Windows computers with access to the internet will automatically download the proper driver. Once powered up, the board waits for a command consisting of a few bytes of data in numerical format usually between 2 and 6 bytes. Once the command has been received, the board processes the command, and sends you back ASCII character code 85 to signal the completion of your command.USB Communications Module
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Virtual COM Port
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Induction Solutions
Even with capacitors in place, the possibility does exist that capacitors will not suppress enough induction to prevent periodic communications loss. Testing is required in these applications. If problems persist, other communications mechanisms must be considered. If USB is required, an RS-232 communications module will allow RS-232 communications between your PC and board with no complications. A USB to RS-232 adapter can be used in combination with the RS-232 interface. The RS-232 format effectively blocks induction to safe levels for a USB to RS-232 adapter to function without errors for higher induction applications.USB Relay Videos
ProXR Expandable Board
This Board includes the XR Expansion Port for adding additional relays to the board. The XR Expansion Boards can be added to control up to 256 relays on this board!
The ProXR SPDT Relay Board
ProXR Relay
We've looked at the interface now let's take a look at the board design and programming. The ProXR series controllers are manufactured by hand for a highly accurate and reliable design. Equipped with the XR Expansion Port additional relays can be easily added. Fully tested before they leave the production facility each ProXR controller is ready to stand up to rigorous demands from heat, cold or vibration. The best test of all is the numerous boards in the field from customers all over the world in all sorts of conditions. Take it from us, these controllers will hold up!Easy Software Development
Most of our customers write their own program for controlling these devices. Since you can use almost any programming language, you can use one that is most familiar to you so you don't have to learn a new language. These boards support the Serial Port Profile, meaning they will mount to the computer as a virtual com port. This makes it very easy to send commands to the board. Not a programmer, check out N-Button! Software that allows you to configure buttons to control relays and read the status of those relays without programming using point-and-click action. Click Here for MoreBase Station Software
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ProXR Enhanced Firmware Installed
This board has ProXR Firmware installed that responds to the full ProXR Command Set. The ProXR Firmware is the industry leading firmware for controlling relays with more commands and functionality than any other board on the market. The list of commands and parameters this board is capable of is extensive. ProXR Enhanced is the newly released enhance version of the ProXR Firmware with more commands, more functionality and better control than ever before! For a detailed list of all the commands with descriptions see our ProXR Enhanced Command Set.SPDT Relay Installed
This device has SPDT relays installed. SPDT Single Pole Double Throw Relays have three connections - Common, Normally Open, and Normally Closed. When the relay is off, the common is connected to the normally closed connection of the relay. When the relay coil is energized, the Common swings to the Normally Open Connection of the Relay. You can wire the device you are switching to either the Normally Open or the Normally Closed position using screw terminal connections. The maximum guage wire the terminal can handle is 14 ga but we have used up to 12 ga solid core for several applications with no issues.
2-Million Cycles
ProXR series controllers are designed for long life, you should expect to get years of service from your controller and literally 2-million cycles from the relays on board. With a 5-year warranty and a money back guarantee you have nothing to loose! Place your order now, while everything is in front of you.Essential Power Requirements
Applying Good clean power to the board is essential for the operation of the board. Not only for the switching of the relays but the firmware that processes the commands. Without good steady clean power from a regulated power supply the board simply will not function correctly. All boards on the site require 12 VDC power. The PWR12 US power supply is a 120VAC to 12VDC 1.25A 60Hz regulated power supply and it plugs into the barrel connector on the board. The output connector is a 2.1mm I.D. x 5.5mm O.D. x 9.5mm Female R/A barrel connector. We also carry an international power supply with interchangeable adapters for international customers. Learn MoreThis Board is RoHS Compliant
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Add Relays as Your Needs Grow
The ProXR series controllers are expandable up to 256 total relays. The controller is fitted with an XR Expansion Port where you can add expansion boards to this relay. Expansion boards can be added until you reach 256 total relays. The Expansion Boards get their logic from the main board and will require 12 VDC power. Expansion boards do not need to be the same relay amperage as the main board or other expansion boards.Read Analog Sensors
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16 User-Programmable Timers
The ProXR Series controllers have 16 user-programmable timers. Each independent timer can be assigned to any relay, and can be programmed to hold the relay in the On state, or to pulse the relay at the end of the timer. The ProXR timing features are ideally suited for Watchdog, Keep Alive, and Server Reboot applications, as well as sprinkler systems, gate openers, and lighting applications. Relay Timing Features support two modes of operation: Duration and Pulse. Duration timing is ideally suited where a device should be activated for a period of time. Pulse timing mode is designed specifically for server reboot applications, whereby, if the timer is not reset periodically by your software, the timer will run out and reboot your computer.5-Year Warranty/Money Back Guarantee
ProXR Lite series controllers are guaranteed against manufacturing and functionality defects for a full 5 years! Not to mention a 30-day money back guarantee! If for any reason you are not happy with a relay purchased from Relay Pros, simply return it within 30 days and we will give you your money back! Controllers that are damaged by our customers will not of course be warranted under any circumstances.Induction Suppression
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Shipping
The boards sold are brand new units shipped from our office conveniently located in Missouri. These boards are completely tested before they are released for shipping With so many boards on our site it is impossible to stock boards, please allow two to three days production time for your order to ship. If you have any questions please feel free to call our office at 800-960-4287 or e-mail us at sales@relaypros.com.ProXR Control Is Here!
A more streamlined manufacturing process brings a more durable, reliable and better relay board to the market. Here's a lists of great features:- User Friendly Board Design
- "Wall Wart" or direct power capability
- Relay status light bar
- XR Expansion Port - easily add more relays
- Easy screw terminal connections
- ProXR Features
- Industry Leading ProXR Command Set
- 8-Channel 8/10-Bit Analog to Digital Converter
- Highly Reliable Board
- Assign up to 16 Programmable Timers
ProXR Videos
ProXR Command Set
The ProXR Command Set is the industry leading command set for controling relays! You can find the complete command set in the ProXR Quick Start Guide.
The ProXR Command Set
Introduction
The ProXR Series Controllers allow you to control up to 2048 relays depending on your controller model. Relays are divided into groups of 8 called banks, and are addressed by their bank number. For instance, a ProXR series controller with 32 on-board relays has four on-board banks, the on-board relays respond to bank values of 1-4. If you use the XR Expansion port to add another bank of 24 relays, then you will need to specify bank values of 5-7 to control the extra relays. The firmware doesnt actually know how many relays are attached to the relay controller, it is up to the user to define how many relays are attached to the controller using Base Station Software. The ProXR CPU will assume you have connected the maximum number of supported relays to your controller. In the ProXR Quick Start Guide, you will see two commands that appear to do the same thing, for example:254 0-7 Turn Off Individual Relays
254 100-107 Bank# Turn Off Individual Relays in Bank
254 8-15 Turn On Individual Relays
254 108-115 Turn On Individual Relays in Bank
254 16-23 Get the Status of an Individual Relay
254 116-123 Bank# Get the Status of an Individual Relay in Bank
While the outcome is the same, these commands function in slightly different ways.
For instance:
254 8 Turn On Relay 1
To make this command work, you will send a 254, then a 8 to activate a relay. By default, relay bank 1 will be affected by this command. However, you can redirect this command to a different relay bank using the following command:
254 49 2 Direct Commands to Relay Bank 2
Then you can send:
254 8 Turn On Relay 1 in Bank 2
Here are a few more Bank Specified Examples:
254 49 1 Direct Commands to Relay Bank 1
254 8 Turn On Relay 1 in Bank 1
254 49 2 Direct Commands to Relay Bank 2
254 8 Turn On Relay 1 in Bank 2
254 9 Turn On Relay 2 in Bank 2
254 10 Turn On Relay 3 in Bank 2
254 49 3 Direct Commands to Relay Bank 3
254 8 Turn On Relay 1 in Bank 3
254 11 Turn On Relay 4 in Bank 3
254 12 Turn On Relay 5 in Bank 3
254 13 Turn On Relay 6 in Bank 3
254 14 Turn On Relay 7 in Bank 3
254 49 0 Direct Commands to All Relay Banks
254 8 Turn On Relay 1 in All Relay Banks
This command structure has the advantage of being very fast and efficient. However, if power to the controller is ever lost, commands will automatically be directed to bank 1 when power to the controller has been restored. This command methodology is generally advisable for ProXR controllers with 8 or fewer relays. When working with more than 8 relays, we generally advise users to use Bank Directed commands as shown in the following examples.
Turns Off Relays in the Currently Selected Relay Bank
This command will control the Off status of specified relays in the Currently Selected Relay Bank. This command has optional parameters <1-7> for controlling the Off status of the remaining relays, 1 being the next relay in sequence, 2-7 being all possible subsequent relays in the selected relay bank. A value of 0 refers to the first relay in the specified relay bank, 7 being the 8th and final relay of the selected Relay Bank. This command sends byte value 85 back to the user when the operation has been completed.Send Bytes: | Byte 1: | Byte 2: | Byte 3: |
Function: | Command | Command | Optional Parameters |
Decimal Values: | 254 | 0-7 | 1-7 |
Hex Values | 0xFE | 0x00 - 0x07 | 0x01 - 0x07 |
Receive Byte: | Decimal: | 85 | |
Hex: | 0x55 |
Turns On Relays in the Currently Selected Relay Bank
This command will control the On status of specified relays in the Currently Selected Relay Bank. This command has optional parameters <1-7> for controlling the On status of the remaining relays, 1 being the next relay in sequence, 2-7 being all possible subsequent relays in the selected relay bank. A value of 0 refers to the first relay in the specified relay bank, 7 being the 8th and final relay of the selected Relay Bank. This command sends byte value 85 back to the user when the operation has been completed.Send Bytes: | Byte 1: | Byte 2: | Byte 3: |
Function: | Command | Command | Optional Parameters |
Decimal Values: | 254 | 8-15 | 1-7 |
Hex Values | 0xFE | 0x08 - 0x0F | 0x01 - 0x07 |
Receive Byte: | Decimal: | 85 | |
Hex: | 0x55 |
Read the Status of Relays in the Currently Selected Relay Bank
This command will report the On/Off status of Relays 0-7 in the Currently Selected Relay Bank. This command sends byte value of 0 of 1 back to the user when the operation has been completed, 0 reporting an Off status and 1 reporting an On status.Send Bytes: | Byte 1: | Byte 2: |
Function: | Command | Command |
Decimal Values: | 254 | 16-23 |
Hex Values | 0xFE | 0x10 - 0x17 |
Receive Byte: | Decimal: | 0 or 1 |
Hex: | 0x00 or 0x01 |
Full Command Set
These are only a few examples from the ProXR Command set so you can get an idea of the command structure. Download the ProXR Quick Start Guide to view the full command set ProXR Quick Start Guide.Base Station Software
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Base Station Features
There are some useful features to look for when using Base Station Software to control, test, or configure your device:- At the bottom left corner of each window there is a link to relevant documentation for your device
- In the Control Command Set Window, and many others, there is a MORE or LESS option at the top right corner. Selecting MORE allows you to view specific communication details.
- All the functions of the command set are available as a point-and-click interface plus you can see the command that is being sent to the board!
AD8 Command Set
A/D Inputs can accept a voltage from 0 to 5VDC. You should NEVER exceed this voltage range! You can find the complete AD8 Command Set in the AD8 Quick Start Guide.
The AD8 Command Set
Reading Switches/Variable Resistance Signals
This board is equipped with 8-Channels of 8/10-Bit Analog to Digital Converters, capable of reading analog voltages from 0 to 5 Volts DC. The ADCs on this controller allow monitoring of external sensors or contact closure input detection. Connect external temperature sensors, light sensors, current sensors, buttons, switches, or anything else that generates a 0-5VDC analog or contact closure output. With 8-bit resolution, analog inputs will convert 0-5 Volt signals into a value from 0 to 255. With 10-bit resolution, values of 0 to 1023 may be measured. Input resolution is software selected. Simply ask the controller for the analog value of each input, and the controller instantly responds.
Analog Inputs Controlling Relays
ProXR AD8 controllers allow you to map analog inputs for direct control of on-board relays. Inputs can be configured to flash relays, turn relays on or off, toggle the relay state, send push notification data, and much more.Analog to Digital Connections
AD8 Series controllers allow users to monitor sensors and switches. A/D inputs should never be left floating, which simply means all inputs MUST connect to something (such as a voltage or ground). To prevent inputs from floating, a 10K Resistor connects each input to +5 or Ground using the pull up/down jumper. While this 10K resistor does slightly interfere with the signal, its benefits far outweigh the consequences of leaving inputs floating.AD8 Command Set
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10BitValue = (MSB*256)+LSB 'Converts 2 Bytes into a Value from 0 to 1023
Reads the 8-Bit Analog Input of Channels
This command will read the Analog Input of Channels 1-8 and return an 8-bit value for each.Send Bytes: | Byte 1: | Byte 2: |
Function: | Command | Parameter (Channel 1-8) |
Decimal Values: | 254 | 150-157 |
Hex Values | 0xFE | 0x96 - 0x9D |
Receive Byte: | Decimal: | 0-255 |
Hex: | 0x00-0xFF |
Full Command Set
These are only a few examples from the AD8 Command Set so you can get an idea of the command structure. Download the AD Quick Start Guide to view the full command set AD Quick Start Guide.Base Station
Base Station will allow you to read the inputs and will even show you the commands being sent from Base Station so you can use them in your own programming.Relay Activator
Relay Activator and Analog Inputs
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Relay Activator for Manual Control
Relay Activator is great for applications where computer control is used but manual control is necessary at times. Buttons or switches can be used to take manual control of any of the relays. You will have the ability to turn a relay on with a computer and turn the relay off with the manual switch! Download the Relay Activator Quick Start Guide here: in the AD8 Relay Activator Quick Start Guide.N-Button Software
Create Desktop Meters
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Visit our N-Button Page
Configure Buttons
N-Button Pro is software that allows you to configure buttons to control relays and read the status of those relays without programming. You can also create meters for reading variable input sensors connected to the board in real time!
N-Button Pro
Relay Software
N-Button Pro is a 3rd Party Software that is purchased separately that will allow you to control the relays without programming. On the surface the software seams basic but don't be fooled this is a robust software with many applications.Create Buttons & Widgets
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Supports Up To 255 Widgets
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USB and Network Compatible
N-Button Pro supports Serial Port/ USB and Network connection between the PC and the relay board. Add any type of included N-Button Lite widgets with N-Button Pro Manager. It's also very easy to modify the widget's properties to get the button and configuration you are looking for. N-Button Lite will control most relays on this site. N-Button Lite is not compatible with Reactor/Key Fob or Taralist relay since these controllers have their own configuration software included with the board or MirC/MirX controllers since these don't require any software or programming at all.Create Relay Buttons
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Create Custom Buttons
When you create custom buttons in N-Button Pro you can use any of the commands that are in a ProXR Command Set (provided you purchase a ProXR relay) the industry leading command set and it's quite extensive! These buttons will be on your desktop of your computer and when you click on a button it will send the command to the board provided the board is connected to the computer. You can also change the shape, color and text of each button so you will know exactly what each button controls. The color can even change with the status of the relay (on or off)!Create Relay Status Widgets
Relay Status widgets shows the status of the relay automatically. Just a glance at your desktop will show the status of the relay!
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Create Desktop Meters
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Backgrounds
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Control More Than Just Relay Boards
Customized Button widgets can be set to send specified data to any other connected devices besides relay boards. It can be set to open a file, a folder or a program, run any application or send http request. It also supports send data list. A group of data can be sent to serial port or IP address just by clicking the created button.N-Button Videos
Power Supply Available
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Click Here for More
Induction Suppression
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N-Button Pro
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What Is Relay Logic?
Relay logic consists of relays wired together in a particular configuration to perform the desired switching operations. Relay Logic is all about wiring up Relays for Logical Switching applications. Get a printout of this page
Relay Logic
Relay Logic Samples
This page demonstrates several simple ways to wire a relay or multiple relays for various applications. We use the example of switching a light but the light can be swapped for a gate control, security system, dry contact output and other devices. These examples show different ways to wire to a relay or multiple relays to produce a desired effect.Get a printout of this page
SPDT Wiring
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SPST Wiring
SPST Single Pole Single Throw Relays have two connections - Common and Normally Open. The Common (COM) is the moving part of the relay that comes in contact with the Normally Open (NO) when the coil to the relay is energized. The only SPST relay we sell on this site is the 30-Amp relays, The wiring examples below can be used with the 30-Amp relays as long as the example doesn't use the Normally Closed position.DPDT Wiring
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Relay Logic Examples
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Example 1 - Simple Off/On
This example demonstrates how a relay can be used to activate a light bulb. When the relay turns on, the light comes on. Only one power wire is switched with this example using the COM (common) and NO (normally open) connections of a relay. This is the simplest of the examples, switching a light in this example or any device on when the relay is energized.
Example 2 - Simple On/Off
This example demonstrates how a relay can be used to turn a light bulb OFF. When the relay is energized the light turns off, when the relay is off the light will be ON. Only one power wire is switched in this sample using the COM (common) and NC (normally closed) connections of a relay. Not commonly used but great for applications where the device is on most of the time so the relay doesn't have to be energized to to keep the device on. Power cycling a device can be a typical use for this wiring, when the relay turns on the device is powered off.Example 3 - 2 Relays to Activate
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MirC/MirX Users: Two contact closure inputs in the sender board required to control a device. Use this wiring when you require two outputs to close before you switch the relay.
Example 4 - 3 Relays to Activate
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Example 5 - Override Function
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MirC/MirX Users: Add a manual button or switch to control the third relay to manually control the light if you have sensors that control the other relays.
Reactor Users: Add a manual button or switch to control the third relay to manually control the light if you have sensors that control the other relays.
Example 6 - Either Relay Activates
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MirC/MirX Users: Two contact closure inputs in the sender board and either of the inputs can control one light or device.
Example 7 - 3-Way Switch
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Example 8 - Motor Control
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- Relay 1 Off Relay 2 Off = Motor Brake to +
- Relay 1 On Relay 2 Off = Motor Forward
- Relay 1 Off Relay 2 On = Motor Backward
- Relay 1 On Relay 2 On = Motor Brake to -
- Induction Capacitor Should Be located by relay
- Filter Capacitor Should be Located Near Motor
- Additional Capacitors May be Desirable for Some Motors
Inductive loads typically require 2-3 times the runtime voltage or amperage when power is first applied to the device. For instance, a motor rate at 5 Amps, 125 VAC will often require 10-15 amps just to get the shaft of the motor in motion. Once in motion, the the motor may consume no more than 5 amps. When driving these types of loads, choose a relay that exceeds the initial requirement of the motor. In this case, a 20-30 Amp relay should be used for best relay life.
Available Software
The software on this tab is from NCD or a 3rd Party Software Developer specifically developed for the boards on this site.
Software Options
Not a programmer and think these boards look great, not to worry we have software to help get you connected and even control the relays with a button on your desktop or by a time schedule!Base Station Software
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Board Identification
A window will open labeled "Device Identification Data". This window contains important "Read-Only" information about your device. Note the "Documentation Related to this Controller" field. This is a compilation of all articles relevant to your device. Click on an item in the list to view. You will need an Internet connection to access this information.Board Command Sets
Base Station software asks the controller which command sets are supported. The supported command sets are listed when you run the Base Station software application. Some controllers may show more command sets while other controllers may show fewer command sets. The Base Station program will decide which command sets apply to your particular controller. This allows our software to scale with the product line.Visit our Base Station Page
N-Button Software
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Point-And-Click Software
N-Button is software that allows you to configure buttons to control relays and read the status of those relays without programming using point-and-click action. You can also create meters for reading variable input sensors connected to the board in real time!USB and Network Compatible
N-Button Lite supports Serial Port/ USB and Network connection between the PC and the relay board. Add any type of included N-Button Lite widgets with N-Button Lite Manager. It's also very easy to modify the widget's properties to get the button and configuration you are looking for using the full command set!Lite vs. Pro
N-Button Lite has all the buttons and widgets of the full version but is limited to 16 widgets. Created for users with smaller needs to save money, N-Button Lite is a powerful tool for controlling relays or reading A/D inputs with up to 16 widgets. If you want to add more than 16 widgets, a Pro version is available and supports up to 255 widgets.
Create Desktop Meters
Desktop Meters can be created for real time level readings of any variable input sensor. "It's like having a meter right on your desk for constant monitoring". Meters can be created for temperature sensors, moisture sensors, light meters and others. Read the sensor and create relay buttons that will allow at-a-glance determination of the relay status. Best of all the increments on the meter can be fully customized to fit your needs. Choose an Analog to Digital controller (look for AD in the part number) purchase a copy of N-Button or N-Button Lite and you can read the A/D levels right on your desktop! If you have an application where you need to track sensor levels you will have a live real time meter right on your desktop!Visit our N-Button Page
Relay Timer
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Time Schedule Control
Relay Timer Software allows you control each relay independently from a time schedule you create! The software can be installed on a server or PC and uses the computers time for an accurate relay control.Control relay in recurrent time sequence
Thanks to protocol of ProXR & ProXR Lite boards it is possible to update 8 relays at one time. If speed is a requirement it only take about 30 ms to update 8 relays. In multiple relay applications Relay Timer calculates all relays’ status together, even though each of them work separately.Take Manual Control
You can take manual control of any relay at any time to interrupt the schedule and control a relay. Automatically switch back to Auto Mode and resume the schedule manually or set a fixed time to return to the schedule.Quick Timer
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Time Sequence Control
Quicktimer Software supports turning on/off each relay automatically during the predetermined duration. First set the duration that you want the sequence to be active. Time periods can then be set where the relay is energized within the set duration.Control Relays by Time Duration
Quick Timer is a software program specifically developed for the relay boards on our site. The software will allow you to control the duration the relays will be energized. This software is not designed to control relay at a specific time of day but rather a time duration. The time sequence is manually started and can run through a set sequence and stop of be set to loop until manually stopped.Control Within a Predetermined Duration
Quick Timer Software supports controlling each relay automatically during the predetermined duration. A duration can be set first then each relay on the board can then be controlled with their own time sequence within the set time duration.Component Library
Visual Studio Samples
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Visit our Component Library Page to view all the samples available.